Observed biosolids yield, Yobs

Microorganisms stay in bioreactor for a significant period of time after they are created. Meanwhile, the microorganisms undergo endogenous respiration that reduces the mass. In addition, dead microorganisms can decay to the debris that can be consumed by other live microorganisms, which leads to mass reduction. Therefore, the observed biosolids yield, Yobs, is always lower than that of the intrinsic yield, Y. The Yobs is the ratio between the total biosolids produced and the total substrate provided and is written as equation (1).

1        ———————————–(1)

where
Yobs   = observed biosolids yield (g MLSS/g COD or BOD)
Q        = influent flow rate (L/day)
Qx      = mixed liquor removal rate (L/day)
S0      = influent COD or BOD (mg/L)
Se        =  effluent COD or BOD (mg/L)
Xx      = MLSS or MLVSS of removed mixed liquor (mg/L)

The Yobs can be also estimated from the kinetic parameters. The correlation between Yobs and Y the intrinsic sludge yield, , can be driven assuming biosolids decay is a first-order reaction.

 

Rate of biosolids accumulation in system = Rate of biosolids production from substrate Rate of biosolids decay Rate of biosolids removal

1       ———————————–(2)
where
Y     =  intrinsic sludge yield (g MLSS/g COD or BOD)
kd   = first-order biosolids decay constant (/day)

At steady state, dX/dt  equals zero since X in the system is constant. The right side of the equation can be rearranged as equation (3).

1      ———————–  (3)

By inserting equation (1) and equation (2) into equation (3), the equation below is obtained.

1            ——————————-(4)

The typical ranges of Y and kd are summarized in Table 1. Four different  values exist depending on the unit, but they can be converted each other using the ratio of MLVSS/MLSS and COD/BOD. The COD/BOD ratio is higher than 1.0 in municipal wastewater samples since a portion of substrate converts to microorganisms and does not completely oxidize to CO2 during the 5-day BOD tests. Non-biodegradable COD is responsible for the high COD/BOD ratio in some industrial wastewaters. For example, tannery wastewaters have the COD/BOD of approximately 4 (Jenkins, 2004).

Table 1. Typical kinetic parameters for CAS for municipal wastewater

Coefficient Unit Range Typical Remark
Y g MLSS/g COD 0.4-0.6 0.5 Convertible each other assuming COD/BOD=2 and MLVSS/MLSS=0.8 for municipal wastewater
g MLVSS/g COD 0.3-0.5 0.4
g MLSS/g BOD 0.8-1.2 1.0
g MLVSS/g BOD 0.6-1.0 0.8
 kd /day 0.025-0.075 0.06 Used with MLVSS based Y
0.02-0.6 0.05 Used with MLSS based Y
MLVSS/MLSS 0.7-0.9 0.8 No inorganic coagulant addition was assumed.
COD/BOD 1.25-2.51) 2.0

It is noticeable that the equation (4) is using fixed kd to estimate observed biosolids yields, but kd is variable depending on SRT in practical situations due to the varying degree of non-biodegradable solids accumulation. As microorganisms are getting aged, they are dying and being reproduced as new microorganisms while the non-recyclable portions of the biomass such as cell walls are accumulating in mixed liquor. As non-biodegradable cell debris accumulates, decay rate, kd, should decrease since less portion of biosolids are actually biologically active.

It is noteworthy that the listed Y and kd in Table 1 are estimated based on the experimental results obtained at certain SRT ranges. Therefore, the accuracy of equation (4) diminishes as SRT deviates away from the range of SRT at which kd is obtained. Most known Y and kd in literature are likely obtained from conventional activated sludge process (CAS) and are valid for the SRT common in CAS, e.g. 4-10 days. Since the common SRT range for MBR is at least 12 days, the accuracy of such equation should not be great unless the Y and kd values measured at a specific MBR condition are used to predict Yobs at slightly different SRT at the same location.

The Yobs of MBR can be more accurately estimated by either empirical equations or activated sludge model (ASM) that takes non-biodegradable materials into account. Fig. 1 summarizes two empirical curves, one theoretical curve based onASM #1, and one curve based on equation (4). The Yobs predicted by equation (4) agrees well with other Yobs when SRT is less than 10 days, but it starts to deviate significantly from others at higher SRT. ASM#1 predicts higher Yobs than equation (4) because of non-biodegradable materials accumulated in biosolids. The most direct and accurate correlation might be the empirical curve obtained from well controlled lab experiments (Macomber, 2005). The correlation based on field data (Guildemeister, 2003) results in the highest Yobs in the typical SRT range of 10-30 days in MBR. Table 2 summarizes the relation among SRT,Yobs , and F/M.

Biosol2

Fig. 1. Comparison of the correlations predicting biosolids yield.

Table 2. Observed sludge yield and F/M ratio as a function of SRT (Cicek, 2001; Macomber, 2005)

SRT Yobs MLVSS/

MLSS

F/M
days g VSS/

g COD

g MLSS/

g COD

g COD/

g VSS/d

2 0.477 0.558 0.855 1.048
5 0.384 0.461 0.833 0.521
10 0.329 0.396 0.831 0.304
20 0.298 0.358 0.832 0.168
30 0.268 0.328 0.817 0.124

Effect of inorganic coagulants on biosolids production

If phosphorous discharge limit is tight, inorganic coagulants are often used with or without biological nutrient removal (Lee, 2001). The added aluminium (Al3+) or ferric (Fe3+) ions form insoluble inorganic salts in mixed liquor such as AlPO4, Al(OH)3, AlO(OH), FePO4.2H2O, Fe(OH)3, Ca5PO4(OH)2., etc. Therefore, apparent biosolids production increases and the correlations in Fig. 1 becomes invalid.

 

© Seong Hoon Yoon